Waste (2008)

 
   

Aluminium recycling

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Recycling aluminium is amongst the most useful and profitable of all recycling. To understand this, it can be stated that the production of virgin metal from ore (bauxite) is done in electrolytic graphite furnaces with a fluorspar flux. This requires enormous quantities of electrical energy to produce the raw and impure metal, which has to be further purified in energy-intensive processes.

On the other hand, the energy required for recycling used aluminium is only about 1/10 that of obtaining the virgin metal. It is for this reason that scrap aluminium is quoted on both the London and Chicago metal exchanges. Before re-smelting the scrap aluminium, any organic material such as printing inks, food residues, drink residues etc are oxidised, producing a flammable gas which is used to help the smelting process. This means that there is no need to pre-clean the aluminium in order to recycle it.

All kinds of aluminium are suitable for recovery, including drinks cans, kitchen foil, old saucepans (of course, only aluminium!), industrial machining swarf, all the way up to aircraft wings and fuselages. In most countries, scrap merchants will pay well for aluminium, provided that the quantities make it worthwhile to process it. In some countries, used drink cans are collected for charitable purposes or to help pay for less profitable waste collection.

A question which is sometimes asked is whether aluminium alloys are also suitable for recycling. The answer is yes, because the alloying metals are removed or diluted during the re-smelting process. The actual purifying process varies according to the alloys and the relative quantity in the total process.

 In my opinion, there is absolutely no excuse for disposing of any aluminium other than by recycling.

Slightly off-topic, there is another reason why recycling is preferable to reducing aluminium ore to virgin metal. As mentioned above, the crucibles used for smelting aluminium are made from graphite, which is a form of carbon. At the temperatures used for smelting, some of this graphite reacts with the fluorspar flux to form carbon tetrafluoride. This is emitted as a gas which happens to be one of the most powerful greenhouse gases in the world with a global warming potential of about 10,000 times that of carbon dioxide. To be quite fair, aluminium smelters have done everything possible to reduce the quantity of carbon tetrafluoride which is emitted, over the past 20 years, but there is still nevertheless a certain quantity which may influence climate change over a period of thousands of years. The more aluminium that is recycled, the less will be the quantity of carbon tetrafluoride which will be emitted.



 
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