Waste (2008)

 
   

Industrial waste

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RecyclingExpand Recycling
Electrical/electronic
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Because industrial waste falls under many categories, there is no simple answer as to how it can be treated. Much of it is very hazardous to the environment and disposing of it can be a real headache, but it must be done correctly. Unfortunately, in many places, help is not easily forthcoming. I propose to offer a few words about each of the major categories.

Scrap metal: nearly all mechanical workshops have some form of scrap metal. It is all valuable but only if it is sorted into separate bins for each type of metal. As appropriate, these should be for iron and steel, stainless steel, aluminium and alloys, copper, brass etc. Obviously, iron and steel have a relatively low value compared with the nonferrous metals. It is therefore wiser to wait to accumulate sufficient quantity for a scrap metal merchant to be interested, perhaps several tonnes. For the nonferrous metals, which have a much higher value, it is interesting for as little as 100 kg.

Scrap plastics: like metals, plastics should be sorted into separate categories for each type. If large quantities are generated in a single colour, then this is preferable as a separate item. The most valuable plastics polyethylene terephthalate (PET), followed by high density polyethylene (HDPE). Any scrap plastics that cannot be categorised are best incinerated in an installation fitted with scrubbers. Under no circumstances, should plastics be burnt in open furnaces or fires. In particular, halogenated plastics, such as PVC or PTFE, produce highly toxic and polluting fumes when burnt. Modern waste-to-energy plants willingly accept all types of plastic.

Oils: lubricating oils and cutting oils can be added freely to the fuel used in modern cement factories, fitted with scrubbers. The only proviso is that water soluble cutting oils do not burn. In some cases, it may be possible to add these to the same fuel, subject to approval of the factory. This is because the oils in the cutting oils may be selectively dissolved by the fuel oil, allowing the water to drain to the bottom of the tank, fitted with a drain tap. However, if the tank is made of steel, it may cause rust. In this case, it would be up to the machine shop to ensure that the cutting oil residues were dehydrated.

Solvents: alkane solvents, such as kerosene, and aromatic solvents, such as acetone, as well as alcohols, may be treated in a similar manner to oils. Halogenated solvents, such as trichloroethylene, n-propyl bromide, hydrofluorocarbons etc., are more difficult because they are not combustible. Small quantities, not exceeding 1%, may be added to cement factory fuel, subject to the owner's approval, provided that the plant is equipped with a high-quality scrubber to remove the halide gases.

Paper: most factories produce large quantities of paper and cardboard, including from the offices. These can usually be recycled. Any paper unsuitable for recycling, such as impregnated with grease, should be incinerated in a waste-to-energy plant. Some recyclable paper may contain confidential information which, even shredded, entails a risk which the factory may not wish to take. It was seen in the Enron affair that shredding is not 100% reliable as a means of protecting data. Paper such as this should be confided to specialist companies there to keep it in locked security boxes, which are unlocked only in the presence of selected personnel who place the papers directly into the incinerator hopper.

Aqueous chemicals: this is probably the most difficult category of waste to treat because of the enormous range of different chemicals. Specialist companies will handle this hazardous waste, at a cost. The important point is that the container for each type of chemical must be clearly labelled as to its contents. Two different kinds of chemicals should never be mixed, for fear of violent reactions or even explosions. Without the proper equipment and training, used chemicals can rarely be recycled within small companies. Solutions containing precious metals, such as gold and platinum, are accepted and paid for, according to the precious metal content. Solutions containing large quantities of single heavy metals can also sometimes be sold, depending on the market demand. Companies producing large quantities of metallic solutions, such as electroplaters, should have their own waste water treatment plant which will ensure that the waste water produced conforms to local regulations.



 
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